Hi!
I am trying to fix a Casiotone Ct401 for a friend. He complained that the keyboard started smoking and stop producing sound, it was disconnected and stored until now. Since we are in an area where audio tech´s are not available, and send this to a distant technician is economically unviable, because of the low commercial value of the keyboard, he asked me if I could try to fix it. And because I have some spare time a accepted looking at this as an opportunity to learn something new and expand my little electronic knowledge.
I looked online for people with similar problems with this Casiotone models and found that usually it is a paper cap supressor in the power supply module that usually cause this issue and found that most of them solved the problem just changing it.
I examine the module and that it was the burned cap !
https://imgur.com/4vpcaD1
https://imgur.com/S1WxpVt
I started rubbing my hands with joy, it was going to be an easy solution. So I thought that although the paper caps are unreliable, my friend would be ok maintaining the originality of the object.
https://imgur.com/IoYWmj8
https://imgur.com/MS6SMZ5
I assembled everything to test it and, nothing happened, still no sound.
Then I tried to troubleshoot basic stuff like:
Speaker- ok
Nothing connected or stuck to the headphone line, cleaned, re-solder pins.- (started to ear very low almost unperceptive sound of the accompaniment rhythm and melody sounds, but still no proper sound)
Volume Pot resistance (continuity of the cables also)- ok
Visual inspection -no cracks anywhere in solders or boards
Key Bed cleaned and checked - ok
Key Bed ribbon cable continuity - ok
One dirty 22u100V Cap from the power supply removed and checked - Ok
Cables from power supply to mainboard continuity- Ok
So after this I got the Service Manual, and measured the points, and found out something that I am fighting to understand because of my rookieness.
I found that the +VCC voltages reads ok in the main board it gets +15 and in the power supply side reads +25 , the 5+ V in the main board reads ok, the ground pins reads 0 everywhere, but every single place where it is supposed to read -15V in the ,ain board reads 0 nd in the -VCC in Power supple board, reads 0 too.
https://drive.google.com/file/d/1oND9ugvzNN9W4g83hsgiObp5lFSWdhh4/view?usp=drive_link
https://imgur.com/SdWYmyH
https://imgur.com/EeMtHD7
After this I started to suspect of the transistor 79M15, downloaded the datasheet and found out that this transistor output is -15V. Again I thought, Voilá!
https://imgur.com/HORbGy2
But No no! I ordered a spare one and changed it, and measured, and finally I have -25 in -VCC in the power supply board but nothing in -15 point in the main board.
This piece o s$%# still doesn´t sing, just started to make a high pitch noise, and with headphones I can ear a little bit better the accompaniment rhythm but nothing close to the supposed sound.
https://imgur.com/rjj0jEX
And that´s it I am stuck!
Can anybody, please, help me to find out what is going wrong with this? I still thought maybe it can be the STK020 Power amplifier is bad, but I don´t want to order more stuff without being certain of what it is happening with this.
Thanks in advance